Quality, Environment, Occupational Health and Safety

Test Program

Test Criteria Testing Devices Equipment Accuracy / Data Standards
Dimension [mm] Accurate Micrometer Accuracy Class 1 DIN 863 Part 3 Typ D.13
Tensile Strength [N/mm2] Tension Testing Machine Accuracy Class 05 acc. to EN ISO 7500 DIN EN 10002 Part 1
Elongation [%] Tension Testing Machine Reading Accurancy: ± 1%.
Test Length: Lo = 100 mm
alternatively: Lo = 254 mm
DIN EN 10002 Part 1
Coating Thickness [µm] Couloscope

± 10% depending on Conditions

DIN EN ISO 2177
X-Ray Spectrometer DIN EN ISO 3497
Coating Composition [%] X-Ray Spectrometer

± 10% depending on Conditions

DIN EN ISO 3497
Surface Stereo-Microscope 30 x Magnification Internal Specification
Solderability % Solder-Melting Pot Stereo-Microscope Ageing 16 h at 155°C in air
Solder bath 235 ± 5°C
Alloy: Sn/Pb = 60/40 in non activated flux,
Dipping Depth 60 mm
DIN IEC 68 Ta Part 2-20 Meth. 1, Ageing 3 MIL 202 E, Meth. 208C
Coating Adhesion Winding Mandrel Wire Ø < 1,00 mm :
    Mandrel Ø = 1,00 mm,
Wire Ø > 1,00 mm:
    Mandrel Ø = Wire Ø
10 tight Windings
Internal Specification
Stereo-Mircroscope Microscope: 30 x Magnification

All testing equipment is subject to periodic monitoring in accordance with our Quality Management System DIN EN ISO 9001:2000.

Stringent quality inspections are performed in each phase of production. These strict production controls ensure consistently high quality. All measurements are recorded and filed for minimum 15 years.

 

Dimension Tolerances

Diameter (mm) Bright Coated
0,05 - 0,10 +/- 0,003 + 0,006 / - 0,003
0,11 - 0,22 +/- 0,005 + 0,010 / - 0,005
0,23 - 0,39 +/- 0,007 + 0,014 / - 0,007
0,40 - 0,63 +/- 0,009 + 0,018 / - 0,009
0,64 - 1,00 +/- 0,012 + 0,024 / - 0,012

Our company is certified according to the following standards:
ISO 9001:2008Quality       DIN EN ISO 9001:2008
ISO 14001:2004Environment       DIN EN ISO 14001:2004
BS OHSAS 18001:2007Occupational Health and Safety       BS OHSAS 18001:2007