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Electronics

Coating Materials / Abbreviation

Material Abbreviation
Pure Tin Sn 100
Tin-Lead Alloy L5
L40
L70
SnB 95/05
SnB 60/40
SnB 30/70
Nickel Ni  
Silver Ag  

Layer Combinations / Standard

Combination Underlayer Top Layer
I hot-tin-dipped electroplated with tin
II electroplated with nickel hot-tin-dipped
III electroplated with nickel electroplated with tin

A special version of a multiple layer configuration is represented by the Edelhoff DC Quality, which has been developed with regard to a whisker reduced pure tin coating. DC-type wires provide a well developed Intermetallic Phase between copper and tin.

Layer Thickness / Thickness Tolerance Range

Diameter Range Layer Thickness Electroplating Hot-Tin-Dipping
  min. max. GDV FOV FDV
[mm] [µm] [µm] [µm] [µm]
< 0,50 GDV: 2-4
FDV: 2-8
2 - -
6
0,50-0,80 2 - 20 2 4 6
0,80-1,50 2-20 2 - 6
Deviations from the above may occur.

Tinning Classes

Average Tin Layer Thickness
Class 0,05...0,14 mm 0,15...0,29 mm 0,30...1,00 mm
V1 No Requirement
V2 >0,4 µm >0,6 µm >0,8 µm
V3 >1,0 µm >1,5 µm >2,0 µm
V4 >3,0 µm >3,0 µm >3,0 µm
V5
min. Value
- 6 µm ± 3 µm
1,5 µm
6 µm ± 3 µm
1,5 µm

Solderability

Basic Standards:
DIN IEC 68 Part 2-20
MIL-STD 202 E
BS 2011

Testing after Ageing:
up to 72 hours at 155°C or steam ageing or to individual requirements.

Packaging Range

Diameter Range: 0,05 - 2,5 mm,
Coating Materials: Sn, Sn/Pb-Alloy, Nickel, Silver,
Core Materials: non-ferrous metals, steel, copper-cladded steel (CCS).

Other options are available upon request.

Fields of Application

The assembly of electronic components is basically performed by using various types of solder processes. Therefore, reliable and durable solder joints are the basic requirement for the installation of electronic devices. In today's nearly fully automated production lines both the component manufacturers as well as their customers expect trouble-free processing of lead-out wires and components produced therefrom. Despite existing standards, Feindrahtwerk Adolf Edelhoff are dedicated to individual developments with each customer and are in a position to offer real problem solving solutions. A choice of coating technologies, variable layer configuration and a high number of available core materials enable us, always to answer our customers' requests with a technically and commercially viable solution e.g.

  • Resistors,
  • Capacitors,
  • Coil Bodies,
  • Jumper Wires,
  • Diodes,
  • Oscillating Crystals,
  • Inductors,
  • Voltage Suppression,
  • Varistors.
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